5 mm, which is the specs for a VM38, where the TM38 need to be set around 17mm. The DR650 is a torque engine. I have a tendency to be a little lazy and usually just deposit the carb body. The DR is a 644 cc, 4-stroke, single cylinder, SOHC, 4-valve, air/ oil cooled dual-sport motorcycle with a counterbalanced engine that develops 36 horsepower. Suzuki 92-95 DR650 DR 650 Carburetor Carb Rebuild Kit. The stock BST vacuum slide carb just kills the "Thumper" in this bike. Open the throttle very slowly from idle. 5 turns out on the fuel screw Unknown header weld FMF Q muffler. Shop the best Mikuni Motorcycle Carburetor Jets & Needles for your motorcycle at J&P Cycles. I also drilled out the brass plug under the slow speed air/fuel mix screw and. This is without a doubt one of the best and easiest modifications you can make to the Suzuki DR650. The secret to understanding the critical nature of the carburetor set up and the advantages of a WEBER over other carburetors is the Idle circuit. It was built with a 651 cc four-stroke, DOHC, dual-counterbalanced, single. I recently installed an FMF Q4 muffler on it; increased the main jet size to 160; and lifted the needle 0. Check this adjustment. This is my prefered method of finding the proper setting for the pilot screw (aka fuel screw). One of the players, Richard Rober, in fact was killed in an automobile crash in 1952. (standard; Mikuni BST 40SS, main 140, pilot 42. I also replaced the rubber plug over the Pilot Jet with a brand new one. It included three different main. Buy Pro X VM22/210 Series Mikuni Pilot Jet 70 for Suzuki DR650SE 2011-2014 at Walmart. The only thing you can say about Jet Pilot is that the Russians were far in advance of us on feminist issues. 1990-09 Suzuki DR650R Dakar DR650 DR 650 cc Enduro Stage 1-3 Jetting Jet Kit. 39mm FCR-MX for the 96-13 DR650SE Superior Keihin carb technology provides: improved jet access, multiple venting points, roller bearing throttle slide with floating seal, completely sealed accelerator pump and throttle cam mechanisms. The stock DR650 main jet is a 140. OEM-CYCLE: Maintained by: Member id oem-cycle ( Feedback Score Of 28651) Quality Used Dirt bike parts. Mikuni Main Jets Chart. The needle, and the needle jet should be ok, but it all depends on the bike, and the riding conditions. No airbox, 350 mains, 35 pilot jets, with stock needles in the middle position. Dynojet has found that the engine will idle with the standard pilot jet, with or without the air-box and with the slides and needles removed from the carburetors; therefore we never change the pilot jet. Compression low: Spark. com HD clutch, upgraded front and rear suspension, KN air filter and jet kit, chain and sprockets. Pilot Air Jet: 1. This item is made with High quality materials. Remove the jets and insert a smaller/larger set based on the vehicles operating altitude. It is not designed to scream like the latest hot rod four strokes. Your airbox should be cut as per the picture below. They increase power and smoothness throughout the entire rev range while maintaining fuel economy. DR650 & DRZ400 Adventure Touring Specialists. In my experience K&L kits do not contain needle jets but they do contain needles (without clips), o-rings, main jets, pilot jets and float valves. 5 Pilot Jet N151. SUZUKI DR650: If your jet does not measure like the pictured jet do not buy it. - Extended pilot screw - Upper chain roller removal + Plug (Professionally done) Ready to ride, I will stick 3 months Rego on her. Our's and the Soviet's. I still have the stock header pipe and haven't ground the weld smooth, but I do have an FMF Q2 free-flowing muffler and midpipe (light, loud w/heavy throttle, quiet w/light throttle, needs. Riders looking for more fuel economy can move the needle clip up a position without losing much performance. 5, part number 09492-42010. There is more than enough adjustment in the pilot fuel screw for any setup and location with this size pilot jet. Pilot screw maladjusted Pilot jet, or air passage clogged Air bleed pipe bleed holes clogged Pilot passage clogged Air cleaner clogged, poorly sealed, or missing Starter plunger stuck open Fuel level in carburetor float bowl too high or too low Fuel tank air vent obstructed Carburetor holder loose Air cleaner duct loose. 6: PLUNGER ASSY 13411-12D00. PILOT (FUEL) SCREW: This adjustment screw is located in the passage between the low-speed jet or “Idle Jet” and the “Idle Fuel Discharge Orifice”. Today I tried every conceivable combination. 2 pilot air jet (Up 2 sizes - reduce off-idle rich bog). JET, NEEDLE (Y-5) | MODEL T E28 Not Available 09494-00882 Unavailable. To find out the correction main and pilot jets, multiple the correction factor and each jet size. Try richening up the fuel mixture by turning the fuel screw out or the air screw in to allow more fuel. It has a MSD Total Loss ignition with 24 degrees of initial timing and 14 at the other end. There are so many variables regarding the type of jet that could be in the carb. Remember, that the 1968 AMAL MKI specifications described above were for the early version. Decel popping is very much the nature of the beast. Pilot Air/Fuel Screw Procycle Jet Kit Install//Test Ride//DR650. 5 idle jet (I think). There are multiple kit options from stock commuter motorcycles to race-ready bikes and everything in between. With the Dyna-jet kit most aficionados of the carburetor modification recommend the 160 main jet and a DJ needle setting with the clip on #4. 5 Rating Required Select Rating 1 star (worst) 2 stars 3 stars (average) 4 stars 5 stars (best) Name. Fuel is metered through the main by the jet needle at different throttle positions. The pilot jet should not be changed,…. Keihin replace pilot jet with next richer and test again. 5 main Unknown needle with the clip in the 5th from top position 42. dr650 suzuki 1999 dr 650 99 dr650se mikuni carburetor pilot jet 42. 1) Spray out all jets and confirm their passage is clear of dirt and debris. Easy to find parts & order online. Jesse's DR350 Air Box Mod. 05) Clip Position Number: 4: Choke Plunger Position: 2: Adjustment: Preliminary Pilot Screw Turn: Position for Maximum Speed at Idle: Idle Speed Preliminary Adjustment: At Least 1 Turn: Float Level ± 0. Install a 140 genuine Mikuni main jet and close up the bottom of the carb. This is without a doubt one of the best and easiest modifications you can make to the Suzuki DR650. 6: PLUNGER ASSY 13411-12D00. Correction: Mikuni replace pilot jet with next richer and test again. This is for sea level with the FMF-Q2 or the GSXR. that being said, it was a little rough to start but once the engine warmed up it ran fine(it was 50F out) and as the day went on it seemed to smooth out a bit. Yamaha calls the emulsion tube the "main jet holder". THE RUGGED AND TOUGH KAWASAKI KLR ™ 650 MOTORCYCLE IS BUILT FOR ADVENTURE. Our Products >> KLX jet kit Includes KLX needle, e-clip (pre-installed so you don't drop it), brass spacer, 140, 142 and 145 main jets. Pilot or idle jet system. Needle jet/jet needle - Mid range circuit. ) #135,140,142 main jets (8) carb top allen screws reasonable set-up instructions example settings from real users Factory 3. includes clear installation instructions and spare parts guide. 92 and the new main jet size would be a 322. German and European market with some subtle differences including their own special carburetors with different needle jet, greater pilot screw set back and other mods that differ from the carbs used in other markets. Main Jet - Wide open. Pilot Air/Fuel Screw Procycle Jet Kit Install//Test Ride//DR650. View Full Version : How to set your pilot screw adjustment. Float bowl gasket Float needle Y532 Slide needle & clip 137. 55 needle shim which sounds a bit too rich for my setup. provides Jet Kits to compensate for the lean running condition. Customer Reviews and Faq s. If the exhaust pops and you have no exhaust or vacuum leaks turn the pilot screws in 1/4 turn at a time till it goes away. Servicing Inverell & surrounding areas. To successfully run with an open top airbox, you need a significantly larger main jet size. Suzuki - DR650 - (E4) 1994 - CARBURETOR Parts Manual, Oem Motorcycle Genuine Spareparts Easy Ordering and Worldwide Shipping. All this has left me with several questions --First, "Would re-jetting back towards stock and resetting the needle help? If so, what would the settings be?. RIDERS WILL BENEFIT FROM THE KLR650 MOTORCYCLES PHENOMENAL FUEL RANGE AND DUAL-PURPOSE CAPABILITIES ON PAVEMENT OR OFF-ROAD. Why is my 1990 dr650 shutting off around 70 mph like its too hot? I used to be able to hit 90 easily. We have no control over jets once they leave us; some customers drill them out, test and tune etc. Hey brother. General Jetting Kit Installation Details If you've chosen to install a jetting kit in your machine like the Procycle kit shown on the right or the Dynojet kit there are some things you need to know. Get free shipping, 4% cashback and 10% off select brands with a Gold Club membership, plus free everyday tech support on aftermarket Mikuni Carburetor Jets & Needles & motorcycle parts. Converted for the 96-Present DR650. I recently swapped in a richer main jet, cut the top of my airbox, swapped in an adjustable pilot needle, and swapped in an extended idle mixture screw. Suzuki DR650 1991-1993 Factory Service Repair Manual PDF Suzuki DR650 1991 1992 1993 Factory Service Repair Manual Download PDF This is the COMPLETE official full factory service repair manual for Suzuki DR650 1991 1992 1993. 5 "O" Ring (3). Choke circuit - Initiated by a valve or butterfly that increases the vacuum and opens the circuit up. 604 Large Round type) - Jet supplier ($9 plus $5 postage)--- fit Keintech extended pilot screw (US$15) and turn out 1. JD Jetting Jet Kits-James Dean designed the JDJetting kits so that you don't have to be an expert to get professional high performance results!!The James Dean custom jetting kit is designed to improve throttle response throughout the range by using s. They were cleaned and reinstalled with a correct pilot jet driver This is the first time owning a DR650 so the 'test ride' was good and offered an insight into how capable this bike really is. These kits include a two sizes larger Pilot Jets (#47. A pilot jet size of 40 would be multiplied by 0. Our Products >> KLX jet kit Includes KLX needle, e-clip (pre-installed so you don't drop it), brass spacer, 140, 142 and 145 main jets. Suzuki DR650 1991-1993 Factory Service Repair Manual PDF Suzuki DR650 1991 1992 1993 Factory Service Repair Manual Download PDF This is the COMPLETE official full factory service repair manual for Suzuki DR650 1991 1992 1993. The 6F19 needle. Running lean or too rick, tune that carburetor in with new Sudco jets. so I recently bought a 2014 dr650 and just picked it up from the dealership today, they didn't allow test rides as policy but allow returns up to 24 hours. I would say that you still have gunk in the slow jets. It controls the flow rate of aerated FUEL delivered to the carburetor bore. Discussion in 'Engine, Fuel and Exhaust' started by nascar7613, Feb 21, 2017. The correction factor will be 0. 6: PLUNGER ASSY 13411-12D00. Other jets such as dynojet use a different numbering system. As the horsepower goes up, so does the number of potential situations that impact performance or create problems. Suzuki DR650 Jet Kit from Adventure Bike Australia this ProCycle Jet Kit includes all extented fuel mixture screws, stainless steel allen screws for the float bowl and top cap. The pilot jet is sized correctly if the air screw setting falls between 1-2 turns out, with 1. 145 main jet; EMP needle - clip 3; 45. Customer Reviews and Faq s. Symptoms of Lean and Rich. 140, 160 and 170 mainjets and set the needle in EVERY different position with each jet. Mikuni Pilot Jet. DR650 Jet Kit comes with all detailed instuctions and diagrams including a template for modifying the airbox. Buy Pro X VM22/210 Series Mikuni Pilot Jet 70 for Suzuki DR650SE 2011-2014 at Walmart. Allows easy removal & installation of the pilot jet without the risk of the head stripping. I recently swapped in a richer main jet, cut the top of my airbox, swapped in an adjustable pilot needle, and swapped in an extended idle mixture screw. 5 main Unknown needle with the clip in the 5th from top position 42. It has a 13 L fuel tank. 5 Pilot jetPilot screw and springOther Gaskets and parts as shown. The forty-two Dr650se 2004 (k4) Usa (e03) Carburetor component parts are all listed in this schematic. We've found that not all BST40s are machined in such a manner that the full depth of the pilot jet's drive slot is located above the threads. Will consider a swap with a K3 or later SV650S (But nothing else) No stunt pilots, test rides on proof of funds & license DR650 DR650K5 DR650SE. 145 main jet 3rd clip position on ProCycle supplied needle (ProCycle Jet kit) Drilled slide OEM 42. The idle jet controls the idle and on up to quarter throttle, give or take a bit. If your buddy installed the DynoJet kit and followed the instructions which say to open the pilot screw to 2-1/2 turns out then he is likely experiencing a rich stumble from excess fuel falling out of atomization and building up in the intake tract. This is without a doubt one of the best and easiest modifications you can make to the Suzuki DR650. My thoughts on DR650 jetting in a nutshell: The DJ needle 3 from the top, 155 main jet, air-fuel screw, and air-box cut as per jesse's instructions, will get you to 99. The ideal setup requires a 6F19 needle, that…. the fuel passage in the ON position. Jet / Jets / Jetting. Page 1 Page 2 Page 3 - Group Index Page 4 - Component Parts And Work To Be Done Page 5 - Symbol Page 6 - General Information Page 7 - Warning/Caution/Note Page 8 Page 9 - Suzuki DR650SET ('96 Model) Right Side Page 10 - Engine Oil Page 11 - Information Labels Page 12 Page 13 - Specifications Page 14 Page 15 - Country Or Area Page 16 - Periodic. It is a perfect trainer. Remember, with a steady throttle approximately 1/8, there should be a distinct difference in RPM from 1 1/4 turns to 2 1/4 turns if the pilot jet is correct. New Listing Mikuni N100. Page 1 Page 2 Page 3 - Group Index Page 4 - Component Parts And Work To Be Done Page 5 - Symbol Page 6 - General Information Page 7 - Warning/Caution/Note Page 8 Page 9 - Suzuki DR650SET ('96 Model) Right Side Page 10 - Engine Oil Page 11 - Information Labels Page 12 Page 13 - Specifications Page 14 Page 15 - Country Or Area Page 16 - Periodic. It was a long-standing model in Kawasaki's lineup, having been introduced in 1987 and remaining almost unchanged through the 2007 model. 99: Time left: 46m. My Evo with a 42mm Mikuni will idle without a main jet in it. Suzuki DR650 1991-1993 Factory Service Repair Manual PDF Suzuki DR650 1991 1992 1993 Factory Service Repair Manual Download PDF This is the COMPLETE official full factory service repair manual for Suzuki DR650 1991 1992 1993. 5 idle jet (I think). 0) 09493-20007. As a rough rule of thumb, modifying the stock carb unlocks about half the DR650's potential, a less restrictive exhaust does the rest. With two applications this Screw is the most specified part. These kits include a two sizes larger Pilot Jets (#47. The needle, and the needle jet should be ok, but it all depends on the bike, and the riding conditions. Procycle are the world leaders in DR650 aftermarket and performance modifications, a staff of ten people plus testing and building product exclusive for the legendary DR, this complete carby kit is an example, beware imposters you will not buy better than a Procyle kit !. DR650: Fuel and Intake The Suzuki DR650 is a long-standing model in Suzuki's lineup, introduced in 1990 as a replacement for the DR600 model. The DR is a 644 cc, 4-stroke, single cylinder, SOHC, 4-valve, air/ oil cooled dual-sport motorcycle with a counterbalanced engine that develops 36 horsepower. 3) Pilot jet from 42. All numbers in this site assume a mikuni main jet. I checked the pilot jet also. Stock size for the slow jet is 35. the fuel passage in the ON position. Many different parts for Honda Yamaha Kawasaki and Suzuki motorcycles including air cut-off valves, main jets, idle jets, diaphragms, accelerator pump kits, fuel passage plugs, screws, seals. My setup will be desmogged, desnorkeled, uni airfilter (Thanks Chief) and i want to retain the stock pipe so i am thinking of swiching to a 160 +/- main. Sales & spares for Suzuki, Honda & Can-Am Motorcycles, Quads, ATV's and Side-by-Side Vehicles & Husqvarna Products. For DR650's with the FCR-MX start with your pilot screw at 2. Find many great new & used options and get the best deals for Mikuni TM 40 flatslide pumper carburetor kit #1 Suzuki DR 650 DR650 NEW UPGRADE at the best online prices at eBay! Free shipping for many products! includes 2 extra pilot jets and 4 extra main jets for fine-tuning;. Department of Transportation Federal Aviation Administration 800 Independence Avenue, SW Washington, DC 20591 (866) tell-FAA ((866) 835-5322). Detailed diagrams & catalogues. You can't jet for closed throttle high rpm - or if you do you will screw up idle and small throttle opening fuel delivery. (800) 336-5437 7am-7pm Monday - Friday, 8am-4pm Saturday MT. They increase power and smoothness throughout the entire rev range while maintaining fuel economy. The Power Jet Kit is used on 2-stroke engine applications to improve mid-range throttle response and add additional fuel to wide open throttle running conditions. 1990-09 Suzuki DR650R Dakar DR650 DR 650 cc Enduro Stage 1-3 Jetting Jet Kit. In other words, you will not have to pull over on the side of the road and change your jetting just to get to where you want to go on a daily basis. Pilot Figures For RC Airplanes We carry a wide variety of scale pilot figures for your RC Airplane. the fuel passage in the ON position. Decel popping is very much the nature of the beast. Jet sizes other than original are not legal for sale or use on emission-controlled vehicles in the state of California and in other localities. Daves Mods w/55s pilot, 175 main, slide ported 5/32, 0. The ideal setup requires a 6F19 needle, that…. The Web's most trusted source for 2016 Suzuki DR650SE Carb Kits, Parts & Accessories. To purchase new jets go to the jets option in the main menu and then from the drop list, for main jets. 92 and the pilot jet size would be 36. Get free shipping, 4% cashback and 10% off select brands with a Gold Club membership, plus free everyday tech support on aftermarket Mikuni Carburetor Jets & Needles & motorcycle parts. The forty-two Dr650se 2004 (k4) Usa (e03) Carburetor component parts are all listed in this schematic. Pilot Circuit Adjustment Procedure It does not mean you need a smaller pilot jet just because it stays running. The ideal setup requires a 6F19 needle, that…. Standard on the Mikuni BST 40SS carb is; main 140, pilot 42. CARBURETOR CARB REPAIR REBUILD KIT SUZUKI 92-95 DR650 DR650SE DR 650 650SE. 5 Pilot jet Pilot screw and spring Other Gaskets and parts as shown. New Listing Mikuni N100. All numbers in this site assume a mikuni main jet. Mikuni Main Jets Chart. 96-17 SUZUKI DR650SE DR650 DR 650 Stage 4 Mikuni Carburetor Jet Kit 47. The correction factor will be 0. Experience the modern-family SUV in the 2020 Honda Pilot. FITS: XR650L (All Yrs) / Keihin Carburetor OEM MODEL: Keihin Carb / Main 99101-393 / Pilot N424-26 Jets are not sold in pairs, but individually. just looking for better miliage with more power for future trips. Browse clearance sale on Dr650 Dr 1999 Dr - we carry wide range of Dr650 Dr 1999 Dr. Covers complete tear down and rebuild, pictures and part diagrams, torque specs, maintenance, troubleshooting, etc. Correction: Mikuni replace pilot jet with next richer and test again. Department of Transportation Federal Aviation Administration 800 Independence Avenue, SW Washington, DC 20591 (866) tell-FAA ((866) 835-5322). 92 and the new main jet size would be a 322. airbox and carb mods, something had been done, but I didn't like it, there was a bunch of 90-degree plumbing tubes and the whole thing held together with bathroom caulk…it all had to go and a complete cleanup and carb rebuild The pilot jets had been either put in or removed with the wrong screwdriver. Our Products >> KLX jet kit Includes KLX needle, e-clip (pre-installed so you don't drop it), brass spacer, 140, 142 and 145 main jets. Jet / Jets / Jetting. It included three different main. 5 5) Self tapered needle 6) D-shelf mod (grinded off the plastic spacer on the one side) outlet side: 1) Ground down the weld in the header pipe 2) FMF Q4 muffler. Suzuki DR650 Jet Kit from Adventure Bike Australia this ProCycle Jet Kit includes all extented fuel mixture screws, stainless steel allen screws for the float bowl and top cap. Mikuni Carburetors should be replaced, repaired or tuned by the selling dealer, or a trained or qualified race mechanic. I also replaced the rubber plug over the Pilot Jet with a brand new one. The only thing you can say about Jet Pilot is that the Russians were far in advance of us on feminist issues. Float bowl gasket Float needle Y532 Slide needle & clip 137. CARBURETOR CARB REPAIR REBUILD KIT SUZUKI 92-95 DR650 DR650SE DR 650 650SE. Torquey and durable 651cc four-stroke single-cylinder engine. Mikuni TM40-6 flatslide racing pumper carburetor. 5 main Unknown needle with the clip in the 5th from top position 42. Five Carburetor Keihin & Mikuni & APT… Keihin PWK and FCR Instructions & Exploded… 2017 & 2018 KTM Husqvarna Mikuni TMX Tuning… KTM 2-Stroke 250300 POWER VALVE TUNING -Picture… KTM 250 XCF XCF-W Plus a BigBore 340XCF -Picture… KTM 450 and 530 - Jet Kit JDK015 and Fuel Screw… KTM 450SXF & XCF and 505 XCF -Picture Gallery…. Referred to as the low speed circuit by Weber, this circuit is responsible for 80% of the driving operation. 5 Main Jet & 52. The Power Jet Kit is used on 2-stroke engine applications to improve mid-range throttle response and add additional fuel to wide open throttle running conditions. 5 Pilot jetPilot screw and springOther Gaskets and parts as shown. Symptoms of Lean and Rich. *47mm = Spigot O. Main Air Jet: 120: Pilot Air Jet No. If your bike is stock, you will probably need to drop the main jet to a 135-140, and rise the pilot jet to 22. ) #135,140,142 main jets (8) carb top allen screws reasonable set-up instructions example settings from real users Factory 3. Get ready to take a Florida Fighter Jet Instruction Flight in the L-39 Albatros military jet right above the gulf of Mexico. This is without a doubt one of the best and easiest modifications you can make to the Suzuki DR650. "The sound and responsiveness of the motor is spectacular," says James. You might have a too big main jet, or lifted needle. The correction factor will be 0. Float Bowl Drain Screw. 5), Screw,drain, Hose(4. It controls the flow rate of aerated FUEL delivered to the carburetor bore. All made in Taiwan. It was built with a 651 cc four-stroke, DOHC, dual-counterbalanced, single. 1 mpg - mixed city/highway 51. Pilot screw maladjusted Pilot jet, or air passage clogged Air bleed pipe bleed holes clogged Pilot passage clogged Air cleaner clogged, poorly sealed, or missing Starter plunger stuck open Fuel level in carburetor float bowl too high or too low Fuel tank air vent obstructed Carburetor holder loose Air cleaner duct loose. Ships in 5 to 6 days. Remember, that the 1968 AMAL MKI specifications described above were for the early version. Look for sku CRS-31984. Remove the main jet (using a small blade screwdriver). Detailed diagrams & catalogues. Australian owned, amazing service & fast free shipping* on over 100,000 products. My setup will be desmogged, desnorkeled, uni airfilter (Thanks Chief) and i want to retain the stock pipe so i am thinking of swiching to a 160 +/- main. Mikuni TM40-6 flatslide racing pumper carburetor. The stock BST vacuum slide carb just kills the "Thumper" in this bike. Rubber flange to mount the VM carb: $20+ shp. The Procycle kit comes with everything you need for changing your jetting to run with an open air box plus some extra stuff like nice allen head cap screws, and an extended pilot screw along with a. You can't jet for closed throttle high rpm - or if you do you will screw up idle and small throttle opening fuel delivery. This guide covers problems and solutions routinely encountered on stock and mildly modified motorcycle engines. So while the main jet is at the top of the food chain, the pilot jet, slide cutaway, jet needle and needle jet all all working together for add to the fuel/air mixture. that being said, it was a little rough to start but once the engine warmed up it ran fine(it was 50F out) and as the day went on it seemed to smooth out a bit. DR650 SUZUKI 1992 DR 650 92 DR650SE DR650SES REAR SPROCKET DRUM CUSH DRIVE. A spring loaded plunger is used on the carb to open and. Mikuni_MK-TMX38-48_Rebuild_Kit_Diagram. With a properly jetted BST40, you can get good low end grunt, and an excellent performing motorcycle. 5 being the sweet spot. Compression low: Spark. Related Links: Dynojet Research's kit 1990-2009 DR650 Satge1&2 kit Part# 3138. 46: 25% off: $41. These kits include a two sizes larger Pilot Jets (#47. I also replaced the rubber plug over the Pilot Jet with a brand new one. JD Jetting Jet Kits-James Dean designed the JDJetting kits so that you don't have to be an expert to get professional high performance results!!The James Dean custom jetting kit is designed to improve throttle response throughout the range by using s. Mikuni Air Top Left side - This is a picture of the needle jet area of an emulsion tube from a stock 38mm CV Mikuni. 99: time left: 1d 8h 11m. Remove the main jet (using a small blade screwdriver). A main jet size of 350 would be multiplied by 0. This method can also indicate if your pilot jet is too big or too small. $3500 or OBO. They increase power and smoothness throughout the entire rev range while maintaining fuel economy. Complete as pictured. 5 in stock form, and this should not be modified for any setup. that being said, it was a little rough to start but once the engine warmed up it ran fine(it was 50F out) and as the day went on it seemed to smooth out a bit. All made in Taiwan. TM Cable Type Starter System Kit. FITS: XR650L (All Yrs) / Keihin Carburetor OEM MODEL: Keihin Carb / Main 99101-393 / Pilot N424-26 Jets are not sold in pairs, but individually. Jet / Jets / Jetting. 92 and the pilot jet size would be 36. October 21, 2014 CarbGuy Rebuild Kits. I recently swapped in a richer main jet, cut the top of my airbox, swapped in an adjustable pilot needle, and swapped in an extended idle mixture screw. Airbox mods are not required - but can be accommodated with main jets. Once the bowls are removed, spray some carburetor cleaner up inside, wait a few minutes, then spray again to ensure coverage. Factory Pro - 1996-2006 kits plus carb parts (jets) Sudco. Mikuni American is not responsible for mechanical damage or personal injury caused by an improperly installed carburetor, operating conditions, or its installation and tuning by the vehicle manufacturer, dealer, mechanic or. As a rough rule of thumb, modifying the stock carb unlocks about half the DR650's potential, a less restrictive exhaust does the rest. Bowl gaskets, jets, o-rings, needle or needle and seat, * jet needle, * needle jet, * air adjustment screw; Parts Unlimited kits come as a kit that covers all carbs on one motorcycle. Fuel Inlet. 5 150 | eBay. provides Jet Kits to compensate for the lean running condition. SUZUKI DR650: If your jet does not measure like the pictured jet do not buy it. With available Apple CarPlay® integration and wireless phone charging, the tech-savvy 2020 Pilot does it all. 99: time left: 1d 8h 11m. One of the players, Richard Rober, in fact was killed in an automobile crash in 1952. To give our customers the best shopping experience, our website uses cookies. Pilot or idle jet system. We are Keihin and Mikuni dealer. Easy to install and tune - no slide drilling! Includes: a main jet selection, adjustable Ti needle, clips (with extras!), pilot jet, allen screws for the float bowls - all packaged in the most useful plastic case. 6: PLUNGER ASSY 13411-12D00. A pilot jet size of 40 would be multiplied by 0. If it only bogs when opened relatively quickly it could be too rich too soon on the pumper. The stock bike comes with. 0) 09493-20007. To give our customers the best shopping experience, our website uses cookies. Locate 210 01 available for sale here online!. There are multiple kit options from stock commuter motorcycles to race-ready bikes and everything in between. 2020 SUZUKI DR650S Parts & Accessories. Standard on the Mikuni BST 40SS carb is; main 140, pilot 42. Motolab has produced dyno graphs with results from the above jetting settings. One of the players, Richard Rober, in fact was killed in an automobile crash in 1952. TM Cable Type Starter System Kit. These kits include a two sizes larger Pilot Jets (#47. The correction factor will be 0. Easy to find parts & order online. Buy your JD Suzuki DR650 90-19 Jetting Kit online at MXstore. They increase power and smoothness throughout the entire rev range while maintaining fuel economy. RIDERS WILL BENEFIT FROM THE KLR650 MOTORCYCLES PHENOMENAL FUEL RANGE AND DUAL-PURPOSE CAPABILITIES ON PAVEMENT OR OFF-ROAD. This is without a doubt one of the best and easiest modifications you can make to the Suzuki DR650. The Kawasaki KLR650 is a dual-sport motorcycle intended for both on-road and off-road riding. super-rich fuel for 2-cycle COLD STARTING. so I recently bought a 2014 dr650 and just picked it up from the dealership today, they didn't allow test rides as policy but allow returns up to 24 hours. It is a perfect trainer. Needle Shim Installation This section is an example on how to add shims to your needle. without ordering individual components. We have no control over jets once they leave us; some customers drill them out, test and tune etc. As was said already, check your carb is stock ito jets, and needle position. For all those XR650R, racing fans out there, here you go, the OEM 68S pilot jet is ready for shipment! FITS: XR650R (00-07) / Keihin Carburetor OEM Jet /Jets / 68S. DR650's BUILD FOR RTW - PART 5. Suzuki DR650 Carb Kits, Parts & Accessories at BikeBandit. Easily installs on TM series Carburetors (#80, #100 and #120 sized jets included). Symptoms of Lean and Rich. 5 Rating Required Select Rating 1 star (worst) 2 stars 3 stars (average) 4 stars 5 stars (best) Name. As the horsepower goes up, so does the number of potential situations that impact performance or create problems. 15 new and used 1999 Suzuki Dr650 motorcycles for sale at smartcycleguide. Back yard "tuner"! MotoComp in Kzn stock the jets. Throttle Cam Cover. Page 1 of 2 1 2 Next > Although the carb has been cleaned, maybe there is an obstruction in the pilot air system and it's causing fuel to be pulled thru the main jet. You need 1RH front footrest, 43550-44B10-019; 1 LH front footrest, 43560-44B10-019; and 2 springs, 09448-15008. Due to varying model requirements, this kit does not include main or pilot Jets. 5 pilot jet Pilot mixture screw out 1 1/2 turns Kientech header/mid pipe Suzuki E330X muffler (EDIT) OEM 42/15 final drive Last two tanks of gas: 42. provides Jet Kits to compensate for the lean running condition. Get free shipping, 4% cashback and 10% off select brands with a Gold Club membership, plus free everyday tech support on aftermarket Mikuni Carburetor Jets & Needles & motorcycle parts. Compression low: Spark. DR650 Jet Kit comes with all detailed instuctions and diagrams including a template for modifying the airbox. Keihin replace pilot jet with next richer and test again. Please check that jet sizes and parts are correct for your particular carb. I checked the pilot jet also. 5 main jet (N100. Important notes about CV carb tuning!. 92 and the pilot jet size would be 36. It is not designed to scream like the latest hot rod four strokes. SUZUKI 92-95 DR650 DR650SE DR 650 650SE Carb Repair Kits New Reproduction Original Carburetor Number: 13200-12E20 Qty: 1 repair kits include Fits:. My Evo with a 42mm Mikuni will idle without a main jet in it. Pilot Air Jet: 1. Mikuni American is not responsible for mechanical damage or personal injury caused by an improperly installed carburetor, operating conditions, or its installation and tuning by the vehicle manufacturer, dealer, mechanic or. Dynojet has found that the engine will idle with the standard pilot jet, with or without the air-box and with the slides and needles removed from the carburetors; therefore we never change the pilot jet. With available Apple CarPlay® integration and wireless phone charging, the tech-savvy 2020 Pilot does it all. The position the pilot screw ends up in after doing the above adjustment procedure is what will determine if you need to change your pilot jet size. The secret to understanding the critical nature of the carburetor set up and the advantages of a WEBER over other carburetors is the Idle circuit. 99: 25% off: $11. I have a tendency to be a little lazy and usually just deposit the carb body. KTM 450 and 530 - Jet Kit JDK015 and Fuel Screw… KTM 450SXF & XCF and 505 XCF -Picture Gallery… KTM 990 Adventure ; KTM and Husaberg Fuel Injection Gallery ; KTM and Husqvarna EFI- 250 350 450 500 - SXF… KTM Factory in Austria -Picture Gallery ; The KTM 4-Stroke Enduro Line-up - 625SCMC…. I ended up using a smaller pilot jet and turned the fuel screw out enough so it doesn't backfire when you close the throttle off. It has a MSD Total Loss ignition with 24 degrees of initial timing and 14 at the other end. 39mm FCR-MX for the 96-13 DR650SE Superior Keihin carb technology provides: improved jet access, multiple venting points, roller bearing throttle slide with floating seal, completely sealed accelerator pump and throttle cam mechanisms. (800) 336-5437 7am-7pm Monday - Friday, 8am-4pm Saturday MT. Servicing Inverell & surrounding areas. Float Bowl Drain Screw. Choose Options. TM Cable Type Starter System Kit. The large jet is the main and the little black hole down inside is the Pilot Jet. The general rule is adjust to the thickness of a icecream stick. 5, needle 6F19 clip on 3rd slot (Australian, Canadian and UK needle). I still have the stock header pipe and haven't ground the weld smooth, but I do have an FMF Q2 free-flowing muffler and midpipe (light, loud w/heavy throttle, quiet w/light throttle, needs. Vintage to Modern. Ships in 5 to 6 days. Suzuki DR650 "Retro-Moto" by Parr Motorcycles Today, we are thrilled to feature the Suzuki DR650 "Retro-Moto" from Spencer Parr of Indiana's Parr Motorcycles. Shop the best Mikuni Carburetor Jets & Needles for your motorcycle at J&P Cycles. DR650 steel pegs (1995 or equiv), which fit right on the KLR brackets. Jet sizes other than original are not legal for sale or use on emission-controlled vehicles in the state of California and in other localities. Keihin replace pilot jet with next richer and test again. Effective price 18. Fuel Inlet. My thoughts on DR650 jetting in a nutshell: The DJ needle 3 from the top, 155 main jet, air-fuel screw, and air-box cut as per jesse's instructions, will get you to 99. 99: time left: 1d 8h 11m. Final set up is a: #25 pilot jet, a P4 needle jet, a 6DH3 needle set in the middle notch (could drop it a notch, but doubt if I will), and a #200 main jet. We have no control over jets once they leave us; some customers drill them out, test and tune etc. New Listing Mikuni N100. Achieving the best idle at under 2 turns indicates the need for a smaller idle jet. Mikuni BST40 Carburetor Rebuild Kit is for Suzuki DR650 SE models 1996-2017 and maybe some other similar motorcycles using unique versions of the MK-BST40 Carb Due to varying model requirements, this kit does not include main or pilot Jets. You need 1RH front footrest, 43550-44B10-019; 1 LH front footrest, 43560-44B10-019; and 2 springs, 09448-15008. With available Apple CarPlay® integration and wireless phone charging, the tech-savvy 2020 Pilot does it all. Checked the valve clearances004 intake,. 92 and the pilot jet size would be 36. All US models use a 6F23 fixed clip position jet needle and a Y-5M needle jet. Important notes about CV carb tuning!. If the exhaust pops and you have no exhaust or vacuum leaks turn the pilot screws in 1/4 turn at a time till it goes away. DRZ400 Jetting for: sea level, aftermarket pipe with open muffler, 3x3 Mod. As a rough rule of thumb, modifying the stock carb unlocks about half the DR650's potential, a less restrictive exhaust does the rest. Remove the jets and insert a smaller/larger set based on the vehicles operating altitude. The needle slides up and down inside the needle jet. General Jetting Kit Installation Details If you've chosen to install a jetting kit in your machine like the Procycle kit shown on the right or the Dynojet kit there are some things you need to know. Rubber flange to mount the VM carb: $20+ shp. Add Power and Performance. The correction factor will be 0. The main jet and diffuser sits in the orifice immediately below the needle jet and the pilot jet sits beside the main jet/diffuser. Customer Reviews and Faq s. The DR650 does not need a larger pilot jet. The motor is stock with no porting or decking of the head. I recently installed an FMF Q4 muffler on it; increased the main jet size to 160; and lifted the needle 0. Step 4 Adjust the throttle slide valve, which regulates how much of the fuel-air mixture enters the motorcycle's engine through the carburetor. DR650's BUILD FOR RTW - PART 5. The pilot or slow jet is also accessed from inside the float bowl area but is a small diameter brass jet with a screwdriver slot just in front of the larger brass main jet. rod should be be around. Decel popping is very much the nature of the beast. The most popular jetting kit for the stock carb is Dynamometer repair The most complete kit is Procycle's stock carb jet kit. The 6F19 needle. DR650 SUZUKI 1992 DR 650 92 DR650SE DR650SES REAR SPROCKET DRUM CUSH DRIVE. Mikuni_MK-TMX38-48_Rebuild_Kit_Diagram. Stock size for the slow jet is 35. Checked the float setting,made sure the fuel is flowing to the. 604 type and for pilots N151. Five Carburetor Keihin & Mikuni & APT… Keihin PWK and FCR Instructions & Exploded… 2017 & 2018 KTM Husqvarna Mikuni TMX Tuning… KTM 2-Stroke 250300 POWER VALVE TUNING -Picture… KTM 250 XCF XCF-W Plus a BigBore 340XCF -Picture… KTM 450 and 530 - Jet Kit JDK015 and Fuel Screw… KTM 450SXF & XCF and 505 XCF -Picture Gallery…. Pilot Mixture Screw. Jet / Jets / Jetting. German and European market with some subtle differences including their own special carburetors with different needle jet, greater pilot screw set back and other mods that differ from the carbs used in other markets. 1990-09 Suzuki DR650R Dakar DR650 DR 650 cc Enduro Stage 1-3 Jetting Jet Kit Suzuki DR650RS DR650 650 Djebel Dakar Custom Carburetor Carb Stage 1-7 Jet Kit Suzuki DRZ400S DRZ400 DRZ 400 S Custom Pilot Main Carburetor Carb Stage 1-7 Jet Kit. I also drilled out the brass plug under the slow speed air/fuel mix screw and. 2 Position Choke Knob. Needle jet/jet needle - Mid range circuit. As the DR650's carburetor is barely adequate and a carburetor upgrade can make a huge difference in perceived performance, responsiveness, GO TO PAGE Intake | Suzuki DR650 Wiki | FANDOM powered by Wikia Mikuni pilot air jets. 035 inches by using an small washer as a shim (no adjustment notches on the needle). Cold starting and warm up. Complete as pictured. Top speed is 160km/h on gps, fully loaded with dual sport tires and 15:43 gearing. Customer Reviews ( 1) Write Your Own Review. 1990-09 Suzuki DR650R Dakar DR650 DR 650 cc Enduro Stage 1-3 Jetting Jet Kit. Pilot Air/Fuel Screw Procycle Jet Kit Install//Test Ride//DR650. The Procycle kit comes with everything you need for changing your jetting to run with an open air box plus some extra stuff like nice allen head cap screws, and an extended pilot screw along with a. DR650 Jet Kit comes with all detailed instuctions and diagrams including a template for modifying the airbox. I would say that you still have gunk in the slow jets. For expert advice on DR650's phone (02)67210650. that being said, it was a little rough to start but once the engine warmed up it ran fine(it was 50F out) and as the day went on it seemed to smooth out a bit. Mikuni Air Top Left side - This is a picture of the needle jet area of an emulsion tube from a stock 38mm CV Mikuni. the pilot jet is too only make the bike idle so it wouldnt be this is the engine have lots of oil in the engine then you mite need the carb jets increasing and airfilter replcing with a K n N type to get more fuel. Find many great new & used options and get the best deals for Mikuni TM 40 flatslide pumper carburetor kit #2 Suzuki DR 650 DR650 NEW UPGRADE at the best online prices at eBay! Free shipping for many products! includes 2 extra pilot jets and 4 extra main jets for fine-tuning. A main jet size of 350 would be multiplied by 0. Running lean or too rick, tune that carburetor in with new Sudco jets. If your bike is stock, you will probably need to drop the main jet to a 135-140, and rise the pilot jet to 22. Fuel is metered through the main by the jet needle at different throttle positions. Just finishing up the carburetor rejetting project on my DR650 for my first time doing this I think it turned out good. Get free shipping, 4% cashback and 10% off select brands with a Gold Club membership, plus free everyday tech support on aftermarket Mikuni Motorcycle Carburetor Jets & Needles & motorcycle parts. Pilot (Slow) Jet Size: #52. Experience the modern-family SUV in the 2020 Honda Pilot. Note: This picture is of the Actual kit you will get. 5 being the sweet spot. For expert advice on DR650's phone (02)67210650. Symptoms of Lean and Rich. 5 Pilot jetPilot screw and springOther Gaskets and parts as shown. We've found that not all BST40s are machined in such a manner that the full depth of the pilot jet's drive slot is located above the threads. TM Cable Type Starter System Kit. OEM-CYCLE: Maintained by: Member id oem-cycle ( Feedback Score Of 28651) Quality Used Dirt bike parts. Wr450 Jetting Chart. 99: 25% off: $11. Main Air Jet (fixed size) Accelerator Pump. Filming lasted more than eighteen months, beginning in 1949. Mikuni Air Top Left side - This is a picture of the needle jet area of an emulsion tube from a stock 38mm CV Mikuni. The DR650 carby kit arrived today and I have delivered bike and kit to my mechanic this afternoon. They increase power and smoothness throughout the entire rev range while maintaining fuel economy. The main jet, which provides fuel when the engine is running at speed, needs to be replaced with a smaller jet. The needle, and the needle jet should be ok, but it all depends on the bike, and the riding conditions. To find out the correction main and pilot jets, multiple the correction factor and each jet size. Title Pilot Dr. Remember, that the 1968 AMAL MKI specifications described above were for the early version. 1990-09 Suzuki DR650R Dakar DR650 DR 650 cc Enduro Stage 1-3 Jetting Jet Kit Suzuki DR650RS DR650 650 Djebel Dakar Custom Carburetor Carb Stage 1-7 Jet Kit Suzuki DRZ400S DRZ400 DRZ 400 S Custom Pilot Main Carburetor Carb Stage 1-7 Jet Kit. The kit, when properly tuned, adds more low-end / midrange and if the proper main jet is selected, more top-end power. All made in Taiwan. The stock DR650 main jet is a 140. Pilot Figures For RC Airplanes We carry a wide variety of scale pilot figures for your RC Airplane. A fantastic L-39, sun and fun - that's what's waiting for you in Tampa, Florida. 2007 2012 chevy silverado heavy duty single rear wheel only 2007 2012 gmc sierra heavyduty single rear wheel only rear step bumper top pad rh passenger side. still loking for a 24/25/26 pilot for finer tuning later. I drilled out the cap that hides the pilot screw and adjusted it, it did make it run better but the backfire and loss of power is still there. This item is made with High quality materials. Final set up is a: #25 pilot jet, a P4 needle jet, a 6DH3 needle set in the middle notch (could drop it a notch, but doubt if I will), and a #200 main jet. The correction factor will be 0. 99: 25% Off: $11. 5 idle jet (I think). 92 and the pilot jet size would be 36. Just finishing up the carburetor rejetting project on my DR650 for my first time doing this I think it turned out good. Ships in 4 to 5 days. With a stock carb and clean/oiled filter you should be close to a good running DR. 3) Pilot jet from 42. Jet sizes other than original are not legal for sale or use on emission-controlled vehicles in the state of California and in other localities. As was said already, check your carb is stock ito jets, and needle position. The DR650 does not need a larger pilot jet. So while the main jet is at the top of the food chain, the pilot jet, slide cutaway, jet needle and needle jet all all working together for add to the fuel/air mixture. CARBURETOR CARB REPAIR REBUILD KIT SUZUKI 92-95 DR650 DR650SE DR 650 650SE. Great selection and free shipping on most orders. NEED HELP? Give us a call or chat. 0) 09493-20007. This is for sea level with the FMF-Q2 or the GSXR. For expert advice on DR650's phone (02)67210650. They increase power and smoothness throughout the entire rev range while maintaining fuel economy. dr650 suzuki 1999 dr 650 99 dr650se mikuni carburetor pilot jet 42. General Jetting Kit Installation Details If you've chosen to install a jetting kit in your machine like the Procycle kit shown on the right or the Dynojet kit there are some things you need to know. We have no control over jets once they leave us; some customers drill them out, test and tune etc. Fuel is metered through the main by the jet needle at different throttle positions. Adjustable Uni-Trak ® rear suspension. Idle Speed Adjuster. Try richening up the fuel mixture by turning the fuel screw out or the air screw in to allow more fuel. Suzuki - DR650 - (E4) 1994 - CARBURETOR Parts Manual, Oem Motorcycle Genuine Spareparts Easy Ordering and Worldwide Shipping. 40 pilot jet, DeZine extended pilot screw @ 2 turns out +/- for. If the calibration is lean from 1/4 to 3/4 throttle, raise the JET NEEDLE by lowering clip position, or use JET NEEDLE with shorter length (L1). Easily installs on TM series Carburetors (#80, #100 and #120 sized jets included). I have a 2001 Thundercat asphalt sled. With the Dyna-jet kit most aficionados of the carburetor modification recommend the 160 main jet and a DJ needle setting with the clip on #4. Dynojet has found that the engine will idle with the standard pilot jet, with or without the air-box and with the slides and needles removed from the carburetors; therefore we never change the pilot jet. We are Keihin and Mikuni dealer. 0 Jet Kit contains: (2) #45 pilot jets (2) #0968e5-80i-40qr 5 position needles (richer than stock) (1ea. Questions?. i used that data as the. 96-17 SUZUKI DR650SE DR650 DR 650 Stage 4 Mikuni Carburetor Jet Kit 47. To properly tune, you MUST: 1. 6mm (160) Pilot Screw setting: Preset (1 1/2 turns out) Starter Jet (choke): 42. (800) 336-5437 7am-7pm Monday - Friday, 8am-4pm Saturday MT. Suzuki DR650 History Page. the plug was still clean and white with 155 main. PILOT (FUEL) SCREW: This adjustment screw is located in the passage between the low-speed jet or “Idle Jet” and the “Idle Fuel Discharge Orifice”. Stock size for the slow jet is 35. Motolab has produced dyno graphs with results from the above jetting settings. 0 Jet Kit contains: (2) #45 pilot jets (2) #0968e5-80i-40qr 5 position needles (richer than stock) (1ea. The Procycle kit comes with everything you need for changing your jetting to run with an open air box plus some extra stuff like nice allen head cap screws, and an extended pilot screw along with a. 5 Slow Jet #47. Find many great new & used options and get the best deals for Mikuni TM 40 flatslide pumper carburetor kit #2 Suzuki DR 650 DR650 NEW UPGRADE at the best online prices at eBay! Free shipping for many products! includes 2 extra pilot jets and 4 extra main jets for fine-tuning. Main Air Jet (fixed size) Accelerator Pump. New Listing Mikuni N100. These jet kits give some extreme upgrades in a small package. Google is your friend here. When I first cleaned the carbs I did a rebuild kit, unscrewed the pilot jet completely, blew carb cleaner through it, through the hole in the housing, then came back with an air hose at 80+ PSI and blew it through the Pilot Jet again as well as the housing. I have Simons CPR pipes and a rumble pack silencer on the sled. RM YouTube Channel. Final set up is a: #25 pilot jet, a P4 needle jet, a 6DH3 needle set in the middle notch (could drop it a notch, but doubt if I will), and a #200 main jet. CARBURETOR CARB REPAIR REBUILD KIT SUZUKI 92-95 DR650 DR650SE DR 650 650SE. Although the invention of the jet engine can be traced back to the aeolipile made around 150 B. Throttle Cam Cover. Some guys put in 38's to make them less prone to getting plugged. The pilot or slow jet is also accessed from inside the float bowl area but is a small diameter brass jet with a screwdriver slot just in front of the larger brass main jet. Suzuki DR650 Jet Kit from Adventure Bike Australia this ProCycle Jet Kit includes all extented fuel mixture screws, stainless steel allen screws for the float bowl and top cap. 92 and the pilot jet size would be 36. Cold starting and warm up. A custom throttle cable: $50 -60 with shp. These kits include a two sizes larger Pilot Jets (#47. 15 new and used 1999 Suzuki Dr650 motorcycles for sale at smartcycleguide. Hey, I'm running a TM40 with 145 main jet, needle jet on 2nd groove from the top, and a 22. We use cookies to collect information about your use of this site in order to enhance your experience on our website and to better understand your needs. 6mm (160) Pilot Screw setting: Preset (1 1/2 turns out) Starter Jet (choke): 42. The most popular jetting kit for the stock carb is Dynamometer repair The most complete kit is Procycle's stock carb jet kit. The carbs are CVK32 with main jets 125 and 122. The 6F19 needle. Some guys put in 38's to make them less prone to getting plugged. On some carbs, like Mikuni there is an air jet too. Suzuki DR650 History Page. You might have a too big main jet, or lifted needle. Motolab has produced dyno graphs with results from the above jetting settings. SUZUKI DR650: If your jet does not measure like the pictured jet do not buy it. Mikuni Air Top Left side - This is a picture of the needle jet area of an emulsion tube from a stock 38mm CV Mikuni. Pilot Air/Fuel Screw Procycle Jet Kit Install//Test Ride//DR650. Mikuni TM40 flatslide pumper carburetor kit #1 for the Suzuki DR650. 2 mm (in) 1.
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